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KAPICHIRA POWER STATION

Kapichira Power Station is located in Southern Region of Malawi, in Chikwawa District, and is the last power station downstream of three cascaded power station owned and operated by ESCOM Limited. It is built on Kapichira Falls.

The power plant is designed for four machines but only two machines have been installed in phase I. Phase I of the power station was officially opened in September 2000. Phase II which will be under the same roof as phase I and using the existing water intake and water conveyance system will involve installation of the remaining two machines.

The main features of the power plant are the Reservoir, Dam, Training Dike, Intake and Spillway structures, water conveyance system (tunnel, penstocks and surge chamber), the generating machines and associated auxiliaries, transmission and ancillary plant.

Kapichira Power Station
Kapichira Power Station
Each machine is rated 32MW at 54 metres nominal head, and 67cumecs discharge. Hence, the first phase has an installation capacity of 64 MW and the second phase will add another 64 MW into the power system.

The machines are driven by Francis type water turbines coupled to salient pole generators. The power generated is transmitted to load centres through a modern indoor type gas insulated switchgear (GIS) using SF6 gas, and is fully automated using computer technology.


The major challenges in the operation of this hydropower

Siltation
This is mainly caused by environmental degradation. This problem is managed currently by periodic flushing (scouring) of the reservoir silt deposits.

Limitations:

  • Can only flush active channel. Flushing also disturbs irrigation operation downstream and affects Majete reserve wildlife preservation and hence cannot be done frequently
  • Requires power station shutdown and hence affects power capacity leading to load shedding

Dredging
Dredging would assist to remove silt even in non –active areas and would also complement shortfalls mentioned above with flushing. Procurement of new dredger has been planned and financing is being identified.
Long term solution is to address environment degradation issues.

Weed
Aquatic weed from upstream of Liwonde Barrage – this is being managed by weed harvesting operations at Liwonde Barrage. However, there is need to improve capacity of existing equipment at Liwonde by installing a proper weed trapping boom and procuring another weed harvester. These are in the plans.

Organic material (dead vegetation) transported by rivers in the rainy season. Usually this has a short period impact as it happens when it rains heavy.

Inherited Design and Installation Problems
Some equipment and systems had shortfalls in the design and/or installation. These shortfalls have been causing unexpected failures since commissioning thereby reducing plant availability and reliability. Several modifications of systems and equipment have been made over the years to improve performance of the plant.

Misconceptions and Wrong Expectations of Local Communities
Local communities perceive ESCOM establishment as Government and expect ESCOM to provide free services like electricity, water, medical services, transport etc. Making communities understand that ESCOM is basically a commercial entity and is not there to provide these services for free has been quite difficult and continues to be an issue of grumbling by these communities.

These communities like farming along river banks especially those downstream of the power plant and during floods when Kapichira releases the flood water naturally this floods their gardens and they push blame to Kapichira operations as if they never had floods before the Power Plant.

Engagement and organized site visits by local village heads has improved understanding of Kapichira operations and this has gradually eliminating the wrong perceptions.

Wildlife
Kapichira Power Station is on the edge of Majete Game reserve and ESCOM is expected to support preservation of wildlife and environment. However, it has never been easy to have Kapichira ESCOM community all embrace this commitment. Through continuously discussing and reminding staff of ESCOM, obligations to support efforts by Majete Game Reserve tremendous progress has been made.


Power Station Links:

| Kapichira | Nkula | Tedzani |